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» Welding Machines
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» Cutting Products
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» Stud Welding Machines
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» Orbital Welding and Pipe Cutting Systems
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» Welding Wires
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» Angle Grinders, Drill Machines
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» Magnetic Core Dril - KBM38
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» Welding Automation
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» Welding Software
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» Welding Traning Institute

 
 
 
 
 
 

Welding Automation

Tube, Pipe, Panel, Header Automatic Welding
T BEAM WELDING PRODUCTION LINE
 
T BEAM WELDING PRODUCTION LINE
Specific Purpose
Used for assembly line production of T beam in large and medium-sized shipyard, mainly consisting of
feeding device (magnetic crane), chamfering machine, fixed-welding machine, feeding roller conveyer,
T beam welding machine, discharging roller conveyor, straightening machine, polishing and painting
devices, discharging devices (magnetic crane), etc.
Performance Characteristic
Reduce production period.
Reduce production costs.
Improve the quality of products.
Reduce labor intensity.
 
WELDING EQUIPMENT FOR THE LONGITUDINAL JOINT OF VESSEL
WELDING EQUIPMENT FOR THE LONGITUDINAL JOINT OF VESSEL
Specific Purpose
Used for the welding of the inner and outer longitudinal joint of boilers and pressure vessel.
Performance Characteristic
Easy to operate, work steady and reliable.

   
WELDING MACHINE FOR THE ANNULAR JOINT OF VESSEL
WELDING EQUIPMENT FOR THE LONGITUDINAL JOINT OF VESSEL
Specific Purpose
Used for the inner annular and outer annular welding of boilers and pressure vessel.
Performance Characteristic
Easy to operate, save the material and high efficiency.

   
INTERSECTION LINE WELDING MACHINE SERIES
 
INTERSECTION LINE WELDING MACHINE SERIES
Specific Purpose
Used for the saddle welding of various joints tube, especially in the boiler, pressure vessel and nuclear electrical industry.
Performance Characteristic
Specially designed mechanism for saddle movement
to realize orthogonal cutting with simple operation.
Numerical control on deviation/inclined cutting.
100% of welding qualification rate and simple operation.

   
INTERSECTION LINE CUTTING MACHINE SERIES
 
INTERSECTION LINE CUTTING MACHINE SERIES
Specific Purpose
Used for intersection line cutting of saddle-shaped hole for tube-pipeline-cylindrical vessel and applicable to industries such as boilers, pressure vessel, nuclear power, shipbuilding, pipeline, and oceaneering, etc.
Performance Characteristic
Specially designed mechanism for saddle movement to realize orthogonal cutting with simple operation.
Numerical control on deviation/inclined cutting.

   
TUBE-TUBE SHEET WELDING MACHINE SERIES
 
TUBE-TUBE SHEET WELDING MACHINE SERIES
Specific Purpose
This equipment is used for the automatic welding of tube to tube sheet, or self-fuse.
Performance Characteristic
High level automation, convenient parameters setup and high welding qualification.

   
PORTABLE TUBE END BEVELING MACHINE
 
GRINDING MACHINE
Specific Purpose
Used for the end beveling of the fixed tube, as nozzle.
Performance Characteristic
The equipment is easy to move and operate.
The coaxiality of the groove is good with high efficiency.

   
GRINDING MACHINE
 
GRINDING MACHINE
Specific Purpose
Used for the grinding of the outer longitudinal and annular joint reinforcement.
Performance Characteristic
High grinding efficiency, low labor intensity and good grinding surface quality.

   
TUBE INSIDE AND OUTSIDE POLISHING MACHINE
 
TUBE INSIDE AND OUTSIDE POLISHING MACHINE
Specific Purpose
The equipment is mainly used for the polishing of the groove in the inside and outside of straight tube end.
Performance Characteristic
High level automation and high simultaneous polishing efficiency of tube inside and outside;
High polishing quality and no harm to operators;
High level automation and high beveling quality and can ensure welding quality.
   
AUTOMATIC TUBE CUTTING AND EDGE PREPARATION PRODUCTION LINE (ATCP)
AUTOMATIC TUBE CUTTING AND EDGE PREPARATION PRODUCTION LINE (ATCP)
Specific Purpose
It is used for the tube edge preparation before straight tube butt welding, including tube length measuring and cutting, tube end beveling, OD and ID polishing of tube edge, tube internal soot cleaning devices, etc
Performance Characteristic
High automation for the entire line, centralized control, only 1-2 operator are needed for supervision and inspection.
High efficiency, impact working beat of each working position, the beat of entire line is within 1.5 minutes.
The production line is equipped with various alarm prompt functions, which makes it easy for maintenance.
   
SPIRAL COILED TUBE BENDING MACHINE
 
SPIRAL COILED TUBE BENDING MACHINE
Specific Purpose
This machine is used for spiral tube processing, together with tube butting welding machine, conveyor and racks, forced feeding, etc. can form spiral coiled tube production line.
Performance Characteristic
High level automation and simple operation;
High productivity and bending quality.
 
AUXILIARY EQUIPMENT FOR SERPENTUATOR PRODUCTION
AUXILIARY EQUIPMENT FOR SERPENTUATOR PRODUCTION
Waterfall Rack
Specific Purpose

Used to store tubes before butt welding with types
of 5, 8 and 10 layers.
Roller-type NC Tube Accuracy length
Feeding Device
Specific Purpose
It is used for tube fix-length feeding for serpentuator
production line.
Forced-feeding Device
Specific Purpose
Used for the motored coveying of tubes on driven rollers

 
 
HEAD / FLANGE FABRICATIDN EQUIPMENT
HEAD / FLANGE FABRICATIDN EQUIPMENT
Specific Purpose
Used for the cutting of the orthogonal and declination of the head, especially in the boiler, pressure vessel and nuclear power industry.
Performance Characteristic
Used for the intersection line welding of the head nozzle, especially in the boiler, pressure vessel and nuclear power industry.

 
GROOVING MACHINE & WELDING MACHINE OF LONG DISTANCE TRANSPORTATION PIPELINE
GROOVING MACHINE & WELDING MACHINE OF LONG DISTANCE TRANSPORTATION PIPELINE
Specific Purpose
Used for the effective welding of tubes of
different diameters used in the out door
environments.


 
PLATE SUBSECTION STREAMLINE
PLATE SUBSECTION STREAMLINE
Specific Purpose
Used for streamline production of large and medium-sized shipyard and hull subsections, mainly consisting
of panels and spot welding station, panels welding (one-side welding or double-side welding) station, flip
station, lineation station, longitudinal stiffener installation station, repair station, 90 °rotating station, shifting& rib assembly station, rib welding station, advanced outfitting station, outfitting station, subsection jack-up station, segmented transport station, etc.
Performance Characteristic
Achieve the mechanization and automation of plate subsection assembly welding.
Reduce the shipbuilding period.
Reduce shipbuilding costs.
Improve the quality of products.
Reduce labor intensity.

   
 
Membrane Panel SAW Welding Machine
Header Welding
   
   
Purpose
The machine is used for the backing welding, filling welding and cosmetic welding of tube to tube welding. It is applicable for processing elbow, tree joint, socket flange, counter-flange and tube with variable cross sections. MIG/MAG/C02 welding system can be equipped for the welding quality and efficiency improvement.

Parameter
Work Piece Dia.          ø630mm
Work Piece Thickness  30mm
   
   
Tube to tube Butt Welding Machine
Pipe to Flange Welding Machine
   
   
Big Nozzle Welding Station for header
Positioners
 
 
With PEMA production and welding automation solutions, you can bring your production capacity into a new era. Our production design and solutions cover everything from complete production lines and robotic stations to single workpiece handling equipment.
 
Dedicated to Hi-Tech Solutions
We focus heavily on R&D; using the best available software and hardware tools to integrate new automation concepts and technology into all of our solutions. PEMA works actively with technical universities and academies. Over half of our personnel are graduated engineers. Together with our strategic partners in welding, equipment and consumables, power sources, and robotics, we guarantee the best automated welding solutions on the market.
 
More Output
Different manual welding methods (arc welding, spot welding etc.) are ideal candidates for automated welding
solutions as they are repetitive and require high-quality and consistent results. Welding is a core process for
most manufacturing projects and now advanced automated solutions are becoming a common sight in various
industrial facilities.
With automated welding, you get more out of your production. The advantages of automated welding
processes include faster welding cycle times, no breaks in production and less material wastage. Automated
welding gives you more precision and flexibility in hard-to-reach spots.
 
Uniform Quality
Automated welding offers uniform quality during the solid phase of production. This means no problems with quality and a safer working environment for welders. PEMA's solutions move workers from hazardous work environments to safer operating positions. With consistent weld seams and uncompromised quality, you can raise your production up to a new level and present better sales to your customers.
 
More Orders
With continuous, 24/7 production and minimum breaks in production, you can get the maximum from your production. You can promise shorter delivery times to your customers, thereby getting more orders on your books. And what’s even more rewarding: with PEMA automated welding, you save money thanks to increased speed, improved quality and reduced labor costs.
 
New Solutions
Some companies switch to automated welding gradually, starting with a single solution and slowly converting to automated welding processing. Cooperation with PEMA provides solid know-how, a reliable partner and production automation innovations just the way you need them. Automated welding is an extremely profitable solution when welding thick materials together, in serial production and with workpieces that have limited parts which are difficult to reach.
 
The Roadmap Towards Successful Investment Decisions
Success in renewing your production starts with defining a manufacturing strategy that supports the business strategy of your company. You need to define a production concept and decide on the winning cost/produced unit ratio. Here at PEMA, we can help you to define technical solutions and choose equipment for your production concept.
The key target for improving productivity is maximizing output
and minimizing the input parameters. Within PEMA solutions, these
are realized, for example, by applying following aspects:
Operator-Friendly User Interface
PEMA's solutions are hi-tech, but very simple and easy to use. PEMA's operation interface favors the use of numbers and symbols, which makes the system quick and easy to adopt. There is an intuitive menu system that can be tailor-made for each case, if required. The large touchscreen is specifically designed to be used with gloves on. PEMA's operator-friendly user interface eliminates NVA work and minimizes the possibility of human error.
Optimized Process Parameters in Welding
In welding, the use of optimized process parameters result in higher deposit rates and/or a higher arc-on time ratio.
More Efficient Production Scheduling
The key function in production scheduling is to standardize work cycle times and be able to identify and know them. This is made possible for production planners thanks to the elimination of NVA times. There is also an optimized WIP in the PEMA system. Optimized parameters lower the costs of shop floor management and supervision.
Stable Quality with Automation
When welding thick materials in the heavy engineering industry, stable quality is a must. PEMA automation repeats the pre-set process parameters time after time, without errors. You can also get constant, on-line parameter monitoring with PEMA's solutions. If the parameters fall out of the tolerance range, production can be stopped immediately, and no defects will slip through the system. You will see a reduction in quality costs in the form of lower inspection and repair work costs with PEMA automation.
Improvements to Safety Overall
Your company wants to provide a safe working environment for its workers. PEMA's solutions are equipped to encounter fumes, noise, open arc, sparks and hazards associated with lifting and moving heavy workpieces. Safety in the workplace is raised to a new level with production and welding automation.
 
Extensive Experience in Seven Industries
Shipbuilding and Offshore  
Heavy Fabrication Industry
 
Mobile Machinery
 
 
 
 
Years of cooperation with the shipbuilding industry has resulted in the development of PEMA's tailor-made production lines and automated welding stations. PEMA's solutions enable customers to profitably manufacture demanding product types, for example using thin sheet and unconventional steels and alloys.
 
The effective handling of heavy steel structures is as important to productivity as the welding function itself. With the right PEMA solutions for manual and automatic welding needs, safety is ensured, quality and work motivation improved and productivity increased.
 
PEMA's solutions are ideal for the welding of products such as railroad cars, tractors, excavators, wheel loaders, LHDs and other mining carriers. PEMA's production lines and flexible robot systems improve end-product
dependability and reliability as well as end-user satisfaction.
 
           
           
Process and Nuclear Industry
Civil Steel Construction
Boiler Industry
 
     
PEMA's products ensure that the highest levels of safety and compliance are maintained in the process and nuclear industries. The PEMA range of products for process and nuclear industry steel production has been developed to ensure the safe and efficient handling of the extremely heavy steel structures and unconventional alloys used in the production of, for
example, pressure vessels for process and oil industries and nuclear reactors.
 
The challenges in producing steel for the civil construction industry are mainly due to the immense size of elements that need to be handled, the timescales involved and the need for maximum safety. PEMA's integrated solutions are ideal for manufacturers of steel structures for civil construction units and elements, such as building frames, bridge blocks and harbor structures.
 
The PEMA range of industrial boiler welding automation solutions extends
from the pre-fabrication of tubes and fin-bars to the production of installation- ready membrane wall panels. Efficient stationary or gantry-type welding machines and equipment for material handling and preparation of membrane wall panels are some of the solutions offered by PEMA for the industrial boiler manufacturing industry.
 
           
Wind Energy   Streamline Your Production Flow with Us  
 
 
Due to the demanding shape and considerable size and weight, the serial production of wind energy plants, steel structures for foundations, towers and nacelles has been extremely challenging. PEMA's unique solutions facilitate profitable, systematic, high-volume serial production and increase welding quality and capacity.
 
Innovation is rarely reinventing the wheel, it is just fresh thinking — that’s what we are good at. With our experience in optimizing production flow and your own production knowledge, we find the best solutions and best practices to boost your productivity. Each PEMA solution is tailor-made for your needs using our extensive know-how on material flow plus our knowledge on welding and cutting automation in different layouts.
On PEMA's side, content development, design, deployment and tracking of your project is the responsibility of a production team, comprised of a project manager, application manager, 3D designers, technical team and manufacturing teams. Your project team and PEMA's project team work closely together on all stages of the project and project scheduling is always kept in real-time.
 
 
A Strong Partnership Makes the Difference
For decades, our customers have relied on our knowledge of automated welding, production automation and material handling solutions. Our technical know-how and uncompromised project management guarantee results.
Listening Customers is the Key
Founded in 1970, PEMA has delivered more than 15,000 different solutions to customers in over 50 countries around the world. Thanks to our solid roots, over time we have acquired a unique understanding of production processes relating to automated welding. Based on this expertise, a great number of customers from different business segments have received tailor-made solutions designed specifically for their needs.
We can offer our customers simple, yet concrete solutions that are efficient and hi-tech. The skill and energy of our project teams as well as their constant interaction allow us to tailor our work to our clients’ individual needs.
You Can Trust PEMA
The close relations we enjoy with our customers have helped us to acquire a thorough understanding of how their respective organizations function, which in turn makes our role more effective. We also apply strict principles regarding professional ethics. PEMA is financially solid: we are an AAA-rated company. Planning budgets can also be arranged upon request.
Two-way Communication
At PEMA we emphasize two-way communication with our clients. We seek to create a reliable and constructive atmosphere by means of honest and direct discussions. We make sure that we maintain and improve the relations established over the years


   
Pemamek Catalog
 
 
   
 
 
WELDING TECHNOLOGIES INDIA
 
 
Quick Links
 
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Pune - 411057, Maharashtra, India.
Tel. No. : +91 - 20 - 65100933
Mobile : +91 - 98230 37344 / 92256 19905
E-mail :
Ware House : Shop No. - 2, City Survey - 7798, Opp. Talegaon Dabhade Police Station, Talegaon Dabhade, Tal. Maval, Pune - 410 506, Maharashtra, India
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